KY-F1 Nozzle Cleaning Robot
100% elimination of defective nozzles on the use of the machine, to protect the quality and improve efficiency.
- Description
- Specifications
Description
- No need to manually remove the nozzles from the nozzle station, clean them, and then put them back into the nozzle station after cleaning.
- There is no need for manual visual inspection of the nozzle status or to start production before realizing that a nozzle is defective.
- Defective nozzles are categorized according to the cause of the defect, allowing for traceable disposal.
- Automatically generate cleaning operation reports to audit the fulfillment of required cleaning intervals.
- MES interconnection enables nozzle inventory management and facilitates the tracking of each nozzle’s status.
| Item | KY-F1 | ||
| Object: Pick and place machine | FUJI NXT&AIM Series Nozzles | NXT series、AIMEX series | |
| Machine size | W*D*H(mm) | 455ｘ1000ｘ1420 | |
| Stations | H08/12 series, H24 series | Install the nozzle placement table to the machine as it is | |
| Applicable Nozzles | Special nozzles are for cleaning, 2D inspection | H24、H08/12 series | |
| Nozzle Diameter | Large diameter nozzles are for cleaning, 2D inspection | Standard nozzles φ0.2 to φ3.7 | |
| Nozzle Tray | Tray for cleaning Tray for storage box | H08/12 series H24 |
Cleaning: 45/pallet Storage box 54/pallet Cleaning: 63/pallet Storage trays 71/pallet |
| Installation quantity of nozzle placement table | Maximum number of nozzle holders | 3 nozzle holders (cannot be used with different types of mixed loads) | |
| Nozzle storage box | Automatic line change with main unit linkage | Up to 19 nozzle holders can be stored on the H08/12 series and H24. | |
| Pickup Department | Composition | Composed of X, Y, Z, and Q axes and nozzle checking. | |
| Identification method | Positioning point camera for NXT | ||
| Cleaning Department | Composition | Y-axis | |
| Cleaning method | Cleaning by high-pressure washing | ||
| Cleaning fluid | Circulation method container capacity | Industrial distilled water | 6L |
| Front-end image processing check | Identification method | OFC Light Source Retrofit Cameras | |
| Slide resistance inspection | Identification method | Force Sensor | |
| Inspection qualification method | 2D code reading | Determining the feasibility of camera and image processing by using a position camera | |
| Nozzle clogged | Measurement of negative pressure flow using two types of flow meters for large and small diameters | ||
| Dirt/chips on the front part | Image processing of suction nozzle front end | ||
| Movement resistance | Measurement of load using force sensor | ||
| Air source | Supply air pressure | 0.35～0.5MPa | |
| Consumption flow rate | 46L/min | ||
| power supply | Supply power | 220V, single phase | |
| Cycle time | Correlation | Suction nozzle with or without confirmation / 2D inspection | 76s |
| Nozzle transfer | Transfer of 63 sticks | 137s | |
| Nozzle Cleaning | Cleaning of 63 roots | 124s | |
| Inspection and transfer | 63 check and return | 1098s | |
