Ultrasonic Stencil Cleaning Machine, this equipment adopts a cleaning method that combines spraying and ultrasonic waves, and uses a green and environmentally friendly water-based cleaning process, including spray initial washing, ultrasonic final washing, spray rinsing, air knife water cutting, drying and other functions. It has excellent cleaning effect and consumes less liquid. It perfectly integrates new high-efficiency water-based cleaning technology with traditional steel mesh cleaning technology, and is a revolutionary change and innovation in the previous steel mesh cleaning methods.
1,For the large pieces of solder paste and fine stencil mesh wall, can achieve good cleaning effect.
2,It’s unique in the industry, having patented technology support with both spray-in-air cleaning and ultrasonic cleaning.
3,The integration of Cleaning, rinsing and drying, realize that can use immediately after being cleaned.
4,For water-based cleaning process designing, environmental protection and safety, low running cost.
5,Equipment is equipped with real-time circulating filtration system for cleaning agent and rinsing water, high liquid utilization efficiency.
6,Equipment adopts aluminum alloy frame and stainless steel structure, and is equipped with process observation window, concise and beautiful.
7,Equipment adopts high performance and low power fittings, operates steadily and low energy consumption.
8,PLC control, one-click operate, the man-machine friendly, easy to use.
9,Don’t change the equipment functions, can be customized for non-standard stencil users.
Ultrasonic Stencil Cleaning Machine The equipment structure:
1 Shape size: 1300 mm x 900 mm x 2057 mm (length x width x height)
2 Material: special aluminum + SUS304 stainless steel
3 Total weight of equipment: 500kg
4 The equipment structure description: the machine is fully enclosed structure, the frame is formed with special aluminum; outside plate adopts SUS304 stainless steel plate, and is equipped with glass observation window; Spray chamber and reservoir are made of SUS304 stainless steel plate, is anticorrosion, durability, beauty and liberality. Leaving an active door in front of the equipment, it is convenient to maintain the equipment.
Spray-in-air cleaning system:
1 Cleaning medium: DI water + water-based environmental cleaning agent
2 The nozzle material: SUS304
3 Pump pressure: 0.3-0.6MPa
4 The pump flow rate: 1T/H
5 Spray-in-air cleaning system description: It starts to work at the same time the stencil downs to ultrasonic working chamber, flush the both sides of stencil in spray-in-air cleaning system, remove the large pieces of contaminants on the stencil quickly, the cleaning agent after cleaning can be repeated use via the circulating filtration system.
Ultrasonic cleaning system:
1 Cleaning medium: DI water + water-based environmental cleaning agent
2 Spray chamber material: SUS304
3 Ultrasonic power: 2.6KW
4 Ultrasonic frequency: 40kHz
5 Ultrasonic cleaning system description: Using ultrasonic cleaning, ultrasonic vibrators shock from the stencil 5-10 mm, power loss is small at short range, so can clean the solder paste and red adhesive in the stencil printing holes and printing areas efficiently in the shortest time.
Spray-in-air rinsing system:
1 Cleaning medium: DI water
2 The nozzle material: SUS304
3 Pump pressure: 0.3-0.6MPa
4 The pump flow rate: 1T/H
5 Ultrasonic cleaning system description: After Spray-in-air and ultrasonic cleaning process is completed, the stencil is up to the rinsing and drying chamber, spray-in-air rinsing system begins to work, flush the both sides of stencil, quickly remove the cleaning agent residue on the stencil, and the rinse water is repeated use via the circulating filtration system.
Circulating filtration system:
1 The cleaning tank volume: 65L
2 The rinsing tank volume: 50L
3 Filtration precision: 5µm
4 System description: the equipment is equipped with automatic water system, is convenient and quick to add liquid; Water tank is equipped with low liquid level sensor, which can realize low level alarm.
High pressure air cutting system:
1 Fan power: 5.5KW/3 phase
2 Drying heating power: 9KW
3 High pressure air cutting system description: High speed air flow is from the high pressure fan, through air knife on the workpiece after cleaned, surface water is cut off from workpiece quickly, achieve the goal of drying the workpiece fast. Air cutting system starts work twice in both the washing and rinsing process interval, rinsing and drying process interval.
Electrical control system:
1 Input voltage of equipment: AC380V/three-phase five line
2 Input frequency: 50Hz
3 Total power of equipment: <25KW
4 Control mode: equipment adopts button or rotary knob control and PLC control method, operate simply and conveniently
